Post-harvest technologies
J. Abdi; A. Golmohammadi; Gh. Shahgholi; A. Rezvanivand fanaei
Abstract
IntroductionPeanut (Arachis hypogaea L.) is an annual plant of the legume genus that is cultivated in 109 countries due to its high-quality oil and seed protein. In Iran, this crop is cultivated on an area of 3000 hectares, with an average yield of 4 tons per hectare. Threshing performance significantly ...
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IntroductionPeanut (Arachis hypogaea L.) is an annual plant of the legume genus that is cultivated in 109 countries due to its high-quality oil and seed protein. In Iran, this crop is cultivated on an area of 3000 hectares, with an average yield of 4 tons per hectare. Threshing performance significantly affects seed loss and physical damage, including cracking and crushing of seeds during harvest. Therefore, over the last century, extensive research has been conducted on different types of threshing methods, as well as the design and development of various threshing machines.Research on seed crops such as cereals and seeds suggest that factors such as the rotational speed of the thresher, threshing-concave distance, feeding rate, and shape of threshing teeth play a crucial role in determining the threshing efficiency and quality of the threshed seeds. Although limited research has been conducted on peanut threshing, there are currently no combine-machines available for this crop on global markets. Therefore, this study aims to investigate several working parameters of an experimental peanut thresher, including the effect of sieve angle, sieve range of movement, and suction speed on the separation unit.Materials and MethodsThe relevant experiments were conducted in the Parsabad Moghan region of Ardabil province (latitude 39.65 North, longitude 47.91 East). To conduct the experiments and separate the seeds from the pods, we used a peanut threshing machine cultivar Nc2, which is commonly cultivated under agricultural conditions in Ardabil and Gilan Agricultural Research Centers.To achieve the aims of this research, we investigated several effective parameters in the performance of the machine, including sieve angle, sieve movement range, and fan suction speed, to obtain the best settings for maximum threshing performance and separation efficiency. It is worth noting that the average seed weight per kilogram of peanut plant was between 300-400 grams, and the moisture content of the seeds in the tested cultivar was 45%. Before using the machine, workers must first dig up the plants and place them on the ground in a coupe, after which another worker must feed the plants into the machine through the feeder.Results and DiscussionThe study found that changes in sieve angle, sieve movement range, and suction speed significantly affect the separation efficiency and peanut loss rate at a 1% significance level. Increasing the sieving angle leads to a higher speed of material movement on the sieve, which results in insufficient time for separating straw from the seed. Similarly, increasing the sieve movement range causes a rapid decrease in cleaning efficiency. To achieve better straw-seed separation, it is necessary to apply impact shocks to the products located on the sieve within a short period. However, as the range of movement increases, the time interval between impact shocks also increases, which disrupts the straw's separation from the seed.The study found that increasing the sieve range and suction speed leads to a higher rate of peanut loss. This is due to the fact that when the suction speed and sieve movement range are increased, the product spends less time on the sieve, which results in insufficient time for proper separation. Additionally, high speed may exceed the limit of peanut seed and cause it to move out of the machine with the straw. Increasing the sieve movement range leads to a more uniform movement of straw and seed on the sieve; however, achieving better separation of straw from the sieve requires dynamic shocks and sudden acceleration, which decreases as the sieve movement range increases. The optimal farm capacity and material capacity were achieved with a 5-degree slope at 0.55 hectares per hour and 509 kilograms per hectare, respectively, using a sieve range of 3.5 centimeters and a fan suction speed of 8 meters per second.ConclusionThe study concluded that the sieve movement range has the most significant impact on cleaning efficiency, while the sieve angle has the least effect. Similarly, the sieve movement range has the most significant influence on the rate of peanut loss, while the sieve angle has the least effect.
Modeling
E. Aghaei Badelbou; V. Rostampour; A. Rezvanivand fanaei; A. M. Nikbakht
Abstract
IntroductionCyclone separators use the centrifugal force generated by the gas flow stream to separate the particles from their carrier gas. Simple design, low capital, and easy maintenance make them ideal for use as a valuable pre-refining or sedimentation device. The cause of the particles moving towards ...
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IntroductionCyclone separators use the centrifugal force generated by the gas flow stream to separate the particles from their carrier gas. Simple design, low capital, and easy maintenance make them ideal for use as a valuable pre-refining or sedimentation device. The cause of the particles moving towards the wall and separating from the fluid phase is the centrifugal force created by the rotational flow in a cyclone.Computational fluid dynamics (CFD) is one of the most well-known and widely used advanced modeling methods used for a variety of applications, including separation processes, thermal processes such as dryers, as well as a wide range of engineering and agricultural applications. The numerical solution of Navier-Stokes equations is the basis of all CFD techniques, which is the result of the rapid progress of computers and a deep understanding of the numerical solution of turbulence phenomena.Materials and MethodsThe measurement system of experimental data includes a cyclone separator, feeder, piping, and fan. Measurements of velocity and pressure were carried out using a hot wire air flow rate, (Model 8465-TSI with a resolution of 0.07 m.s-1 and a working range of 0.125 to 150 m.s-1), as well as a differential pressure gauge (CPE310s- KIMO, with an accuracy of 0.1 Pa), respectively. To investigate the effect of the output flow regulator plate on the cyclone performance, five different positions in addition to the base position (zero degree angle or fully open) including angles of 15, 30, 45, 60, and 75 degrees were evaluated.The conservation laws governing the various flows and geometries in the CFD include the conservation law of mass, conservation law of momentum, and conservation law of energy.According to the Mach number value, the pressure base solver was selected. Also, the Reynolds stress model (RSM) was applied to model the flow turbulence. In the discrete phase model (DPM), the fluid phase is solved continuously by solving averaged time equations, while the dispersed phase is calculated by tracing a large number of particles through the flow field.The boundary conditions used in this study include the inlet velocity boundary condition at the inlet of the cyclone, the outlet pressure boundary condition in the upper and lower outlet sections, and the non-slip wall boundary condition for other surfaces. The particle collision to the wall was also defined as reflective. In the mesh section of the cyclone simulation, five mesh levels were used to check the mesh independence test. The numbers of mesh cells in the five levels were 196810, 283120, 427890, 634940, and 1045290. The selected mesh was 427890 level regarding time consideration.Results and DiscussionIn the first section, the validation of simulation results with experimental results is discussed. The value of the velocity magnitude decreased with increasing the angle of the plate, which is probably due to the reduction of the inlet level as well as the reduction of the exhaust airflow in the cyclone air outlet.The maximum value of velocity magnitude occurred according to the direction of the air inlet in the cyclone inlet, which is gradually reduced due to the rotational motion inside the cyclone.The collection efficiency in the cyclone at different levels of regulating plate has values of 85.1% to 95.3%, with maximum collection efficiency at 30° which was 95.3%. The turbulent intensity contours show that turbulence intensity decreases to an angle of 30°, and then reaches an almost constant value for the 30, 45, and 60° angles.ConclusionAs the angle of the output current regulator plate increased, the magnitude of velocity decreased significantly.The separation efficiency showed an increasing-decreasing trend for different values of the regulator plate such that up to a 30° angle of the plate had a positive effect on the separation efficiency.In general, considering the compromise between separation efficiency and pressure drop as two key parameters affecting the performance of the cyclone, an angle of 30 degrees was selected as the best angle among the studied angles for application.
Modeling
A. Rezvanivand fanaei; A. Hasanpour; A. M. Nikbakht
Abstract
IntroductionThermo-compressors or ejectors are used to enhance the vapor enthalpy in the process industry. The low costs of construction and maintenance, and simple structure, have increased by using this equipment in relevant fields of industry and agriculture. The thermo-compressor's inlet parameters, ...
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IntroductionThermo-compressors or ejectors are used to enhance the vapor enthalpy in the process industry. The low costs of construction and maintenance, and simple structure, have increased by using this equipment in relevant fields of industry and agriculture. The thermo-compressor's inlet parameters, including the thermodynamic properties of the motive steam and suction vapor, are the foremost affecting factor of a thermo-compressor.The steam used in processing factories loses its capability after passing through evaporators due to the reduction of pressure and temperature, gets cooled again, and returns to the boiler despite having a moderate energy level. Therefore, the use of vapor-recovery equipment can increase the efficiency of energy systems. That will lead to a significant reduction in greenhouse gas emissions and harmful environmental effects, which increase the lifetime of energy resources.Materials and MethodsThe realizable k-ε turbulence model is used to simulate turbulence within the flow. The thermo-compressor geometry has meshed in 2D and 3D modes to apply the conservation laws. For this purpose, quadratic (quad) and hexahedral (hex) types are used for two and three-dimensional meshing, respectively. Structured meshes have a high ability to obtain numerical results due to creation of structural meshes in the flow direction.The axisymmetric structure of the thermo-compressor leads to a half simulation of geometry. The thermodynamic properties of the input flows and their variations in the output, such as pressure, velocity, Mach number, and mass ratios for different motive steam pressure are extracted and discussed.Results and DiscussionDifferent levels of meshes are examined to investigate the mesh-independence test. In axisymmetric two-dimensional analysis, these levels include 33460, 51340, 78620, and 103590 cells, respectively. The relatively insignificant difference in motive flow for the third and fourth mesh levels (which proves less than 5%) clearly shows the independence of the results from the mesh size. Regarding the time considerations, the grid with 78,620 meshes was used in the simulations.The experimental data from the article by Sriveerakul et al. (2007) are used to validate the numerical results of the present work. Validation shows that the results obtained from the simulations are in good agreement with the experimental data. Since the final results of the two-dimensional analysis are very close to the three-dimensional one, the first one is selected due to the time considerations and higher computational costs of the three-dimensional mesh analysis.Considering the problem conditions, pressures of 10 and 15 bars are appropriate for practical application. Since the 15 bar motive stem creates a longer development length in the diffuser section, it is a better choice. At this level (15 bar), the temperature field within the thermo-compressor is well distributed in the presence of ideal temperature conditions. The ideal velocity distribution within the thermo-compressor and the uniformity of the motive and suction flows indicate the high performance of the thermo-compressor in these operating conditions. Applying the motive steam of 15 bars, the values of 0.59 and 0.41 for the motive and suction mass ratios of the diffuser output were achieved, respectively.ConclusionGeometrically, the study was examined in asymmetrical two-dimension and three-dimension. It was observed that there is a slight difference between the two analysis modes by comparing the velocities along the longitudinal line of the thermo-compressor. Therefore, to save computational and time costs, results are presented for the axisymmetric two-dimensional mode.The effect of 4 levels of motive steam pressure on the thermodynamic properties within the computational domain, including pressure, temperature, velocity, Mach number, mass ratios of both motive steam, and suction vapor are evaluated. Finally, the values of the performance curve for steam with motive pressures of 3.7, 5, 10, and 15 bars are presented.
S. Naimei Dizajyekan; Gh. Shahgholi; A. Rezvanivand fanaei; V. Rostampour
Abstract
IntroductionCyclones are widely used to separate solid particles from the fluid phase. Due to the ease of construction, low running costs, and hard-working conditions at high temperatures, people's interest in using cyclones is increasing day by day. Engineers are generally interested in two parameters ...
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IntroductionCyclones are widely used to separate solid particles from the fluid phase. Due to the ease of construction, low running costs, and hard-working conditions at high temperatures, people's interest in using cyclones is increasing day by day. Engineers are generally interested in two parameters to perform a complete evaluation of the design and operation of a cyclone. These parameters are the particle collecting efficiency and the pressure drop inside the cyclone. The precise prediction of the pressure drop in cyclone is very important which it is directly related to operating costs.Computational Fluid Dynamics (CFD) is a diversified tool for predicting flow behavior in a wide range of design and operational conditions. Numerical solution of Navier-Stokes equations is the basis of all CFD techniques, which is the result of fast computer upgrades and a better understanding of the numerical resolution of turbulence.Materials and MethodsRegarding preliminary experimental tests and understanding the fluid flow, the flow rate of 0.08 kg s-1 was selected as the flow rate. Six levels of inlet velocities 10, 12, 14, 16, 18, and 20 m s-1 were selected for understanding the effect of inlet velocity on the cyclone performance. The measurements were carried out using a hot-air anemometer (TSI-8484model with a resolution of 0.07 m s-1 and an operating range of 0.125 to 50 m s-1), and a pressure differential meter instrument (CPE310s-KIMO model) with an accuracy of 0.1 Pa.The region is discretized as a finite volume in a set, called the region grid or mesh after discretization. For incompressible fluids, pressure-based and density-based solvers are used, respectively. Regarding the velocity of the material entering the cyclone and low Mach number, a pressure-based solver could be used in this study.The shear stress transport model (SST) is a modified version of the k-ω 2-equation model. This model combines the two turbulence k-ω and k-ε models. The Lagrangian discrete phase model in Ansys Fluent follows to the Euler-Lagrangian model.Defining the best type of boundary condition is important for solving the problem and extracting solving fields. The boundary conditions used in this study include the inlet velocity in the entrance of cyclone and output pressure in both the upper and lower output sections.Results and DiscussionIn the results section, the results are initially validated by experimental results. Then, the parameters relating to separation efficiency and pressure drop are discussed. Finally, the tangential and axial velocities are considered as important parameters in the cyclone performance.One of the important issues in the cyclones is the static pressure because it completely affects the phenomenon of separation in the cyclone. The velocities of 16 m s-1 and 18 m s-1 have a good potential for use as the base velocity of the inlet fluid to the cyclone. The velocity of 20 m s-1 is not suitable for separation due to high-pressure drop related to high static pressure.The separation efficiency in the cyclone was 92 to 99% at all levels, the highest separation efficiency of 99% occurred at the velocity of 16 m s-1 and the lowest separation efficiency of 9% happened at the velocity of 20 m s-1.An increasing trend in axial and radial velocities occurred and the highest tangential velocity occurring in the input section. Considering the working conditions, the inlet velocities of 10 m s-1 to 16 m s-1 are appropriate for the turbulence intensity viewpoint.Conclusion(1): The speeds 16 m s-1 and 18 m s-1 showed a good potential for use as a base velocity of the fluid to the cyclone.(2): The highest separation efficiency for the velocity of 16 m s-1 (99%) and lower isolation efficiency was obtained at velocity of 20 m s-1 (92%).(3): The velocities of 10 m s-1 to 16 m s-1 are suitable input rates from the point of view of turbulence intensity.(4): It is concluded that from the point of view of wear to the velocity of 10 to 16 m s-1, practical use is possible, and the velocity of 18 m s-1 and 20 m s-1 require the reinforcement of the relevant sections.
A. Rezvanivand fanaei; A. Hasanpour; A. M. Nikbakht
Abstract
IntroductionLarge industrial factories often discharge significant quantities of low-pressure steam (dead steam) into the atmosphere, which causes energy losses. Retaining low-pressure steam content reduces boiler load, resulting in energy savings and lower costs for the fuel consumption (for example, ...
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IntroductionLarge industrial factories often discharge significant quantities of low-pressure steam (dead steam) into the atmosphere, which causes energy losses. Retaining low-pressure steam content reduces boiler load, resulting in energy savings and lower costs for the fuel consumption (for example, gas consumption bill in a factory). The boosted-pressure steam is used in processes such as distillation, hot water production, space heating or vacuum generation. If the vapor pressure for the intended application is low, a thermo-compressor is able to increase the pressure and temperature to the required level. Thermo-compressors are a special type of gas compressor that uses an actuator to compress secondary fluid and does not have any blades or moving parts. The accurate prediction of the thermo-compressor performance improves the reliability of this process and increases its efficiency.Materials and MethodsTwo important characteristics for the current thermo-compressors are entrainment ratio (ER) and compression ratio (CR). The first is the dimensionless mass flow rate, and the second is the dimensionless pressure. The wet steam theory as a classic theory is used by Wolmer-Frankel-Zeldovich to calculate the amount of liquid particles. In order to select the best geometry for the thermo-compressor among all possible geometries, the performance of each model must be compared with other models. In following, the case that includes characteristic parameters associated with the target values has been selected.The commercial Ansys Fluent Versions 15, based on the finite volume method (FVM) was used to simulate and monitoring the flow behavior inside the thermo-compressor. The governing partial differential equations (PDE) were solved implicitly using a density-based solution. The convective heat transfer terms were discriminated based on the second-order upwind scheme. The non-linear governing equations were solved using the implicit coupling solver and the standard wall function was used near the wall. Given the three-dimensional flow for steam, the equations of mass conservation, momentum, and energy were written. The Realizable model was used to simulate turbulences in the flow.Results and DiscussionA summary of the results is presented in terms of the results of pressure, velocity magnitude, Mach number and temperature. A general understanding of this characteristic for a thermo-compressor is extremely important for recognizing the fluid flow inside it, and it is very useful for practical use. Pressure is the most important factor in the recharge section of a thermo-compressor. Increasing the recharge vapor pressure in a thermos-compressor revival the dead steam and increases the steam efficiency. The revival steam can be used in other parts because of their high thermal content. Another important factor in the study of flow behavior inside the thermocouple is velocity magnitude. This quantity, which is closely related to the concept of momentum inside the thermocouple, had high influences from high pressure inputs as well as the thermo-compressor geometry. The highest amount of velocity occurs after the initial nozzle and had a very high magnitude (1000 ms-1), which was also remarkably high in Monnet's terms. Another important characteristic of a flow is the temperature of the stream. The high input temperature associated with motive vapor at the outlet of the primary nozzle was sharply reduced, even in some section reached to 110 °Kelvin. Due to the very high flow momentum in this section, the fluid phase remained gas and it can be justified from the point of view of the fluid dynamics.ConclusionConsidering the importance of thermodynamic properties of steam in conversion and industries, it would be extremely beneficial to fully understand the interactions inside the thermocouple compressor. The importance of the discussed characteristics is more specific when there is a close relationship between each of these factors and energy consumption in a factory or in any industrial production unit. It was observed that the designed thermos-compressor was able to increase the velocity and temperature in a desirable range for the conversion of non-consumable vapor to the pressure and temperature. It was concluded that the Realizable model due to the prediction of the jet characteristics appearing in the flow regimes for axial symmetry had a high ability to simulate fluid flows inside the thermos-compressor.
B. Sabralilou; A. Mohebbi; E. Akbarian; A. Rezvanivand fanaei
Abstract
Introduction The issue of noise pollution is one of the concerns of most societies and industries because of their relationship to the environmental comfort of life or work of people are paying attention. The Aero-acoustics not only because of government regulations on the noise pollution, but also due ...
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Introduction The issue of noise pollution is one of the concerns of most societies and industries because of their relationship to the environmental comfort of life or work of people are paying attention. The Aero-acoustics not only because of government regulations on the noise pollution, but also due to the increasing demand of the people's living standards and create a safe environment for farm animals is considered important. At the same time, products with high aero-acoustic performance will attract a lot of customers, which is in the interest of the global economy. Reducing current noise is often accompanied by a reduction in energy costs, resulting in durability of structures and improved product quality. Materials and Methods Sound measurements were carried out at the wind tunnel in Tabriz Tractor Engineers Company. Using the measurements performed by the instrument, the sound levels were measured at different periods of the fan. In many practical applications that include turbulent flow, no noise has any specific tone and the sound energy is continuously distributed over a wide range of frequencies. In cases where broadband noise is present, statistical disturbance values easily calculated from the RANS equations can be used in conjunction with semi-experimental correlations and audio coordination to reveal some broadband noise sources. Based on the problem, the boundary condition is the type of "input velocity" for the input and "output pressure" for the output. It was also used to move the mesh to apply the rotary motion of the fan. The thermodynamic conditions at these boundaries should be considered. Results and Discussion The accuracy of the simulation results data was verified with the measured data. In the laboratory results, the audio level is accompanied by an audio environment and an inverter and a belt that is about 15 db. With this in mind, the simulation results had a good agreement with experimental results. The velocity is a critical parameter in fan-related discussions. In the upper part of the fan, the speed of the air increases as the fan sucks, and this speed will increase as the fan approaches. In the second part, which includes the fan, for speeding objects, the speed will increase as the radius increases (due to the constant rotational speed), so the maximum speed will be at the tip of the blades. In the lower part of the fan, the speed will decrease as the fan impact decreases on the air molecules as well as the boundary layer behavior near the walls. As the speed and intensity of the turbulence are higher at the tip of the blades, hence the kinetic energy of these regions must also be higher. The kinetic energy of the turbulence in these areas is the highest. At the bottom of the fan, it is also observed that the kinetic energy of the turbulence has been relatively high, due to the existence of flow vortices that emerge from the fan period and the presence of positive and negative pressure (negative pressure due to suction of the fan center). The high pressure difference on both sides of the fluid particles causes a rotating flow in the particles, which affects the adjacent particles and causes vortex formation. Conclusion The results showed that the numerical acoustic evaluation simulates the performance of the broadband band with good results and has good agreement with the effects of the current on the noise. Increasing the recognition of the factors and their effects on the fan noise level can help to reduce the noise effects of turbo-machines. Using numerical simulations in predicting and reducing noise, in addition to time saving, dramatically reduces costs by using direct methods and mechanical design physically. With regard to all aspects and calculations, it can be concluded that acoustic numerical simulation and broadband noise model have a good ability to analyze noise in fans and rotary machines.
